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Why Steel and Aluminum Vehicles Corrode From the Inside Out

  • Jun 24
  • 3 min read

Most vehicle owners think rust begins when they see bubbling paint, corrosion around a wheel opening, or rust appearing on a rocker panel.



The truth is, the damage usually started years earlier where nobody could see it.



After more than 35 years in collision repair and refinishing, we've repaired countless vehicles with severe corrosion damage. Whether the vehicle had steel body panels, aluminum body panels, or a combination of both, the story was often the same.



The corrosion started inside the vehicle long before it became visible on the outside.



Modern vehicles are built with numerous enclosed cavities and structural areas that can trap moisture, road salt, dirt, and contaminants. These areas include:

• Doors• Rocker panels• Cab corners• Quarter panels• Box sides• Tailgates• Liftgates• Hoods• Fenders• Pillars and structural cavities.



While manufacturers design drainage systems into these areas, moisture and road contaminants can still accumulate and remain trapped inside for extended periods. In regions like Michigan and Northern Wisconsin, where road salt is heavily used throughout the winter, corrosion can accelerate rapidly.




Steel Rusts. Aluminum Corrodes.



One of the biggest misconceptions in the automotive world is that aluminum body panels cannot corrode.



While aluminum does not rust like steel, it absolutely can oxidize and corrode.



Today's vehicles use more aluminum than ever before. Many trucks, SUVs, hoods, doors, tailgates, liftgates, and other body panels are now constructed from aluminum or a combination of aluminum and steel.



When moisture, salt, and contaminants become trapped inside enclosed cavities, corrosion can begin regardless of the material.



Steel develops rust.



Aluminum develops oxidation and corrosion.



Neither is desirable, and both can lead to expensive repairs if left unprotected.



Many vehicle owners focus on washing and waxing exterior surfaces while unknowingly leaving the most vulnerable areas of the vehicle completely unprotected. By the time corrosion becomes visible on the outside, the damage inside the panel may have been developing for years.




Why Internal Corrosion Protection Matters



At TrueShield Auto Armor, we specialize in Waxoyl Internal Corrosion Protection because we've spent decades repairing the damage caused by corrosion.



Unlike traditional undercoating products that primarily focus on exposed frame and chassis components, Waxoyl Internal Corrosion Protection is designed to protect the hidden cavities where corrosion often begins.



Using specialized application equipment, Waxoyl is applied inside enclosed body cavities where moisture and contaminants tend to accumulate. The product creates a durable wax-like protective barrier that helps resist moisture intrusion and corrosion.



This protection is especially valuable for:


• New vehicles• Trucks and SUVs• Daily drivers exposed to road salt• Vehicles intended for long-term ownership• Steel-bodied vehicles• Aluminum-bodied vehicles• Vehicles driven throughout Michigan and Northern Wisconsin winters.




The Best Time To Protect A Vehicle Is Before Corrosion Starts



Whether you drive a brand-new truck, a family SUV, a work vehicle, or a vehicle you plan to keep for many years, protecting hidden cavities before corrosion begins is one of the smartest investments you can make.



At TrueShield Auto Armor, we don't guess where corrosion starts.

We've spent more than 35 years repairing the damage caused by rust and corrosion. Today, we use that experience to help vehicle owners protect their investment before expensive repairs become necessary.



Because once corrosion becomes visible, the damage has often already been occurring for years.



Protect it before it starts.




About TrueShield Auto Armor


TrueShield Auto Armor is the U.P.'s Authority in Long-Term Vehicle Protection, providing professional Waxoyl Internal Corrosion Protection, System X Ceramic Coatings, Glass Protection, and Paint Correction services.


Serving Bessemer, Ironwood, Wakefield, Hurley, Mercer, Minocqua, Eagle River, Ashland, Rhinelander, and surrounding communities throughout Michigan's Upper Peninsula and Northern Wisconsin.


Call or text 906-675-9569 or visit www.trueshieldautoarmor.com to learn more.

 
 
 

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